UV Fexographic Ink

UV Fexographic Ink

UV flexographic ink is a UV-curable printing ink designed for flexographic printing systems used in label, packaging, and film-based printing applications.

It uses ultraviolet light as the curing method, forming a solid ink film immediately after exposure, which supports fast production speed and stable print output.

The ink system is formulated with UV-reactive resins, photoinitiators, pigments, and functional additives. It is designed for printing on non-absorbent and semi-absorbent substrates such as paper, plastic film, and coated materials.

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Product Introduction
During printing, the ink is transferred from an anilox roller to the printing plate and then applied onto the substrate surface. After exposure to UV light, the photoinitiator activates polymerization, forming a cross-linked ink film.

Three Key Performance Factors

01

Fast UV curing response

The ink reacts quickly under UV exposure, forming a solid film within seconds, which supports continuous high-speed printing operations.

02

Stable rheology during printing

The ink maintains consistent viscosity under shear conditions in the anilox system, ensuring stable ink transfer and uniform dot formation.

03

Substrate adhesion control

The ink system is designed to bond with different surface energies, including treated plastic films and coated paper materials, reducing print defects such as ink peeling or poor anchoring.

UV Fexographic Ink
UV Fexographic Ink

Product Specification

Product type UV-curable flexographic printing ink
Curing method UV light polymerization
Viscosity 200 – 1500 mPa·s (25°C)
Solid content 95% – 100% (Solvent-free)
Curing energy range 80 – 200 mJ/cm²
UV wavelength compatibility 365 nm / 395 nm systems
Drying time Instant curing
Adhesion performance Treated PET, BOPP, PE, paperboard
Print method compatibility Flexographic (Anilox based)
Storage condition 5°C – 30°C, Avoid UV exposure

Product Highlights

Instant curing efficiency

The ink cures immediately under UV exposure, eliminating drying time and supporting continuous high-speed production lines without waiting for evaporation or heat drying.

High-definition print stability

Controlled rheology allows precise ink transfer from anilox rollers, supporting sharp dot reproduction and consistent image definition on fine graphic designs.

Strong substrate adaptability

The formulation is optimized for multiple packaging materials, including treated plastic films and coated paper surfaces, ensuring stable adhesion performance after curing.

Low migration formulation option

Optional low-migration systems are available for food and pharmaceutical packaging applications, designed to meet strict regulatory requirements for indirect food contact printing.

Solvent-free system structure

The ink contains nearly 100% solid content, reducing volatile emissions during production and improving workplace operating conditions.

Stable color performance

Pigment dispersion is designed to maintain consistent color density across different production batches and long printing runs.

Technical FAQ

Common Interrogations

What substrates are suitable for UV flexographic ink?

This ink is suitable for treated plastic films such as PET, BOPP, PE, and also coated paper and paperboard materials used in packaging and label printing.

What is required for curing UV flexo ink?

A UV curing system is required, typically using medium-pressure mercury lamps or LED UV systems with wavelengths around 365 nm or 395 nm, depending on ink formulation.

Can UV flexographic ink be used for food packaging?

Yes, low-migration UV flexo ink systems are available for indirect food contact applications. Proper compliance testing and substrate selection are required based on regional regulations.

What happens if curing is insufficient?

Insufficient UV energy may lead to poor adhesion, surface tackiness, reduced scratch resistance, and incomplete polymerization of the ink film.

How should the ink be stored?

The ink should be stored in a sealed container at 5°C–30°C, away from heat sources and UV light exposure to prevent premature curing or performance degradation.

Can UV flexo ink be mixed with other ink types?

It is not recommended to mix UV inks with water-based or solvent-based ink systems, as this may affect curing behavior and film stability.

What printing speed can UV flexo ink support?

Printing speed depends on press configuration, UV curing power, and substrate type, but the system is designed to support high-speed flexographic production lines.

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